Built for Heavy Industrial Machine Building
Our manufacturing facility in Odhav GIDC, Ahmedabad, is designed specifically for large-scale fabrication, high-precision machining, and full turnkey assembly of complex tube mills, bar peeling machines, and draw benches.
Specialized Bays & Manufacturing Departments
Heavy Fabrication & Welding Bay
Dedicated heavy-gauge plate cutting, robotic and semi-automatic submerged arc welding, and structural stress-relieving setup ensuring zero residual stress in machine beds.
- Heavy CNC profile plasma & flame cutting tables
- High-amperage MIG/MAG & TIG welding power sources
- Controlled thermal stress-relieving furnace support
- Shot blasting & surface prep prior to priming
Precision Machining & Boring Division
Equipped with large-bed Plano Millers, horizontal boring machines, CNC turning centers, and high-precision cylindrical grinders for micron-accurate component machining.
- Heavy Plano Millers for long bed-ways up to 12 meters
- Horizontal Boring Mills with digital readout (DRO) systems
- CNC Lathes & Heavy Duty Center Lathes
- Precision Universal Cylindrical Grinders (Ra ≤ 0.2 μm)
Mechanical Assembly & Integration Floor
Spacious, dust-controlled assembly floor equipped with heavy overhead gantry cranes, precision levelling beds, and hydraulic torque tools for rigorous mechanical assembly.
- Multiple 15-Ton & 25-Ton overhead travelling cranes (EOT)
- Calibrated optical and laser alignment equipment
- Hydraulic pressure power pack assembly stations
- Heavy sub-assembly jigs & precision squaring fixtures
Electrical, PLC & Automation Lab
In-house electrical engineering department designing, wiring, and programming advanced PLC automation panels, servo drive systems, and interactive touch-screen HMIs.
- Siemens, Mitsubishi, Schneider & Delta PLC architectures
- Custom HMI software development & diagnostic screens
- Synchronized multi-drive frequency converter testing
- Emergency interlock & safety PLC loop validation
Quality Metrology & Inspection Lab
Climate-monitored quality testing room equipped with high-precision measuring instruments, hardness testers, ultrasonic flaw detectors, and surface profile meters.
- Digital Height Gauges & Mitutoyo Micrometer sets
- Portable Rockwell & Brinell Hardness Testers (HRC/HB)
- Ultrasonic Flaw Detectors (UT) & Magnetic Particle testing
- Digital Surface Roughness Testers (Ra, Rz, Rmax)
Trial Run & FAT Testing Area
Dedicated testing bay wired with high-power 3-phase electrical busbars for multi-hour dry-running, full-load trials, and Factory Acceptance Testing (FAT) with client materials.
- High electrical capacity testing infrastructure (up to 250 kW)
- Live strip and bar processing under real mechanical load
- Temperature, vibration, and noise profiling under full load
- Formal FAT documentation and client sign-off protocol
In-House Plant Equipment & Machine Tools
Our comprehensive machine inventory enables us to manufacture over 90% of all components in-house, ensuring complete control over tolerances, metallurgy, and delivery schedules.
| Machine Type / Equipment | Capacity / Technical Range | Primary Function | Key Advantage |
|---|---|---|---|
| Heavy-Duty Plano Miller | Bed Length: 12 Meters | Width: 2.2 Meters | Machining long machine beds, draw bench frames & mill bases | Single-setup alignment with sub-0.03mm straightness over full length |
| Horizontal Boring Machine | Spindle: Ø 110mm | Travel: 2500 x 2000 mm | Boring heavy gearbox housings, roll stand bearing blocks & frames | Precise center-distance alignment for high-torque gearboxes |
| CNC Turning Centers | Turning Ø up to 600mm | Length: 3000 mm | Machining precision cutter heads, spindles, rollers, and shafts | High dimensional repeatability within ISO h6/h7 tolerances |
| Precision Cylindrical Grinders | Grinding Length: 2500mm | Ø 450 mm | Finish grinding of hardened rolls, reeling rolls, and guide rollers | Achieves mirror surface finish (Ra ≤ 0.2 μm) and exact roundness |
| Heavy Radial Drilling Machines | Arm Length: 2500mm | Drilling Ø up to 80mm | Drilling, reaming, and tapping on heavy fabricated structures | Rigid clamping with high positional accuracy for multi-hole patterns |
| Hydraulic Press & Bending Brake | Capacity: 200 Tons | Width: 3500 mm | Heavy sheet metal forming, frame straightening & bending | Clean, precise bends for heavy safety hoods, troughs, and frames |
| Dynamic Balancing Machine | Capacity up to 3 Tons | Speed up to 3000 RPM | Dynamic balancing of cutter heads, high-speed rolls & pulleys | Eliminates harmonic vibration for quiet, chatter-free bar peeling |
From Engineering Concept to Turnkey Commissioning
Understand & Scope
We analyze your raw material grades, diameter ranges, output tolerances, and plant layout constraints.
3D Engineering & FEA
Our design team creates customized 3D CAD models and structural FEA simulations for optimal load distribution.
Precision Manufacture
In-house heavy fabrication, thermal stress relief, micro-tolerance machining, and sub-assembly integration.
Rigorous FAT Load Testing
Multi-hour full-load dry runs and actual client material trials to certify performance, speeds, and surface finishes.
Export & Commissioning
Moisture-proof seaworthy packaging, on-site erection by field engineers, and full operator & maintenance training.
Schedule a Factory Visit or Request Plant Brochure
We welcome clients to visit our Ahmedabad manufacturing facility to witness our machines in production.
Contact us to schedule an on-site visit or discuss a custom machinery setup.